Shanghai FiNDT Testing Equipment Co.,Ltd

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Shanghai FiNDT Testing Equipment is established since 2000 dealing with integrating trade, mechanical design, technology research and development and sales. FiNDT headquarter is located in Jiangsu, Province in China. Our business scope is portable LED Lamps, Magnetic Particle Testing Equipment’s, Penetrant Testing Equipment’s.

 

  • Contact Person Lisa MP
  • Address No.1-42, Lane 83, Hongxiang North Road,
    Wanxiang Town, Pudong New Area,
    Shanghai, Building 83,No 42,
    Hongxiang Bei Rd,Pudong District,
    Shanghai,China
NDT UV LED Lamps Series

LW-365V Super Big Spot Modular LEDs UV LED lamps

1.General description

Series X overhead LED UV lights are lamps with super large coverage area.This type of lamp is specially engineered for non-destructive testing applications. Unique mechanical cooling system reduces running temperature, provides more safety for users, and ensures long LED life. These versatile, stationary light sources can be installed overhead or in-line, and can be ganged together to provide an even wider coverage area.

2.Features

  • Modular LEDs design and easy to repair, Easy to disassemble and easy to keep maintain.
  • Mechanical cooling and double fan cooling ,it can ensure that LEDs runs in low temperature situation and make LEDs more durable.
  • Modular LEDs design and easy to change by end users.
  • All UV LED lamps are equipped with UV filter and the visible light is below 10Lux in dark room.
  • Confirming with ASTME1444,E165,E1417 and E3022.
  • Pure UV-A without UV-B or UV-C ,focus on 365-370nm.
  • Every LED lamps has its unique test report.

3.Technical data

Product’s Name NDT UV LED PANEL
Model type LW-365V
Part No 700000
LED 16UV LEDs
Peak Wavelength 365-370nm
Excitation Irradiance(at 381mm) 3400-7500μw/cm2
Visible light(in dark room) ≤10Lux
Coverage area
(above 1200uw/cm2,at 38cm)
730*530mm
UVB 0W/m2
UVC 0W/m2
Working voltage AC100-240V,DC,50/60HZ
              Power 48W/66W
Weight 7.25kg
Standards ASTME1444,E165,E1417,E3022,E3024,RRES90061
Certification CE and RoHs
Usage MPI,FPI and leak detection

4. Package List

Items Products Name Quantity
1 Wooden case 1PC
2 LED lamps 1PC
3 3M Cable 1PC
4 L tool 1PC
5 Chains 2PCS
6 Operation Manual 1PC
7 Certification 1PC

5. Test data as the following:

Model type LW-365 LED Source 12UV+4W
Items No Tested Distance Intensity Coverage Area Edge Intensity Range
1  at 38cm=15" 5231uw/cm2 730*530mm >1200uw/cm2
2 at 50cm=20" 3423uw/cm2 710*580mm >1200uw/cm2
3 at 63.5cm=25" 2321uw/cm2 670*610mm >1200uw/cm2
4 at76.2cm=30" 1680uw/cm2 600*560mm >1200uw/cm2
5 at88.9cm=35" 1250uw/cm2 1170*1070mm >400uw/cm2
6 at100cm=40" 1024uw/cm2 1190*1130mm >400uw/cm2
7 at150cm=59" 460uw/cm2 1300*1250mm >300uw/cm2

LW-365L Super Big Spot Modular LEDs UV LED Panel

1.General description

Series X overhead LED UV lights are lamps with super large coverage area. This type of lamp is specially engineered for non-destructive testing applications. Unique mechanical cooling system reduces running temperature, provides more safety for users, and ensures long LED life. These versatile, stationary light sources can be installed overhead or in-line, and can be ganged together to provide an even wider coverage area.

2. Features

  • Modular LEDs design and easy to repair, easy to disassemble and easy to keep maintain.
  • Mechanical cooling and double fan cooling ,it can ensure that LEDs runs in low temperature situation and make LEDs more durable.
  • Modular LEDs design and easy to change by end users.
  • All UV LED lamps are equipped with UV filter and the visible light is below 10Lux in dark room.
  • Confirming with ASTME1444,E165,E1417 and E3022.
  • Pure UV-A without UV-B or UV-C ,focus on 365-370nm.
  • Every LED lamps has its unique test report.

3. Technical data

Product’s Name NDT UV LED PANEL
Model type LW-365L
Part No 900000
LED 22UV LEDs
Peak Wavelength 365-370nm
Excitation Irradiance(at 381mm) 4000-9000uw/cm2
Visible light(in dark room) ≤10Lux
Coverage area
(above 1200uw/cm2,at 38cm)
828*535mm
UVB 0W/m2
UVC 0W/m2
Working voltage AC100-240V,DC,50/60HZ
Power 66W
Weight 9kg
Standards ASTME1444,E165,E1417,E3022,E3024,RRES90061
Certification CE and RoHs
Usage MPI,FPI and leak detection

4. Test data as the following

Model type LW-365L LED Source 22UV
Items No Tested Distance Intensity Coverage Area Edge Intensity Range
1  at 38cm=15" 8780uw/cm2 828*535mm >1200uw/cm2
2 at 50cm=20" 5670uw/cm2 965*780mm >1200uw/cm2
3 at 63.5cm=25" 4500uw/cm2 1150*870mm >1200uw/cm2
4 at76.2cm=30" 3800uw/cm2 1280*980mm >1200uw/cm2
5 at88.9cm=35" 2230uw/cm2 1350*1200mm >1200uw/cm2

Taurus Series Overhead UV KED P

1.General description
Taurus Series overhead LED UV lights are lamps with super large coverage area.This type of lamp is specially engineered for non-destructive testing applications. Unique mechanical cooling system reduces running temperature, provides more safety for users, and ensures long LED life. The lamps can also be equipped with white light LEDs for after inspection.These versatile, stationary light sources can be installed overhead or in-line, and can be ganged together to provide an even wider coverage area.
Two models are available to meet your specific inspection requirements which include high-intensity and standard intensity versions,All are equipped with UV filter.

Model Part No Light Source Intensity at 38cm Coverage area
FiNDT-365/12 17-0812-09D 12 UV-A LEDs 4500μW/cm2 400*300mm

2.Features

  • Standard-intensity model FiNDT-365/12 uv led panels consist of 12 LEDs and produce a maximum intensity of 6000 μW/cm2 at 15 inches (38 cm),and almost no visible light.
  • 100% solid state circuit ensures working properly in strong magnetic field
  • Safe and pure UV-A output without UV-B and UV-C
  • Unique mechanical cooling system keep LEDs cool to maintain optimum light output during extended use
  • Easily mountable for overhead inspection or in-line applications,and the moving chain design makes the coverage area even larger
  • Using optical glass lens,which will not aging after long time use.
  • IP65 compliant. ASTM compliant.
  • Expandable!The lamp units can be connected together longitudinally or back-to-back to provide an even wider coverage area to meet your specific inspection requirements.

3.Technical data

  • Product’s Name -  NDT UV LED PANEL
  • Model type - FiNDT-365/12
  • Part No - 17-0812-09D
  • LED 12UV LEDs plus 3 PCS of White Light LED
  • Peak Wavelength 365-370nm
  • Excitation Irradiance(at 381mm) 4500μw/cm2
  • Visible light(in dark room) ≤5Lux
  • Coverage area 480*350mm(Above 1000μw/cm2)
    UVB 0W/m2
    UVC 0W/m2
  • Minimum working distance 12mm
  • Max housing temperature <44℃
  • Working voltage 110-220V,DC,50-60HZ
  • Power 36W(UV),9W(White)
  • Weight 5.9kg

FiNDT-6000M Portable UV LED lamps

1.General description
Venus Series handheld LED UV NDT inspection lamps feature 4 powerful UV-A (365 nm) LEDs to quickly fluorescent inspection and flaw location. Every handheld NDT lamp is strictly tested by our senior engineer to ensure that the spectrum strictly focuses on 365-370nm. The smooth and large beam of this hand held UV LED lamp make it a useful tool for any inspection,either on the field or on a bench. And they are widely used in NDT testing.

2.Features

  • 100% solid state circuit ensures working properly in strong magnetic field
  • Safe and pure UV-A content with no UV-B and UV-C,almost no visible light.
  • Extremely large coverage area of up to 25cm, with a minimum UV-A intensity of 1,200 μW/cm2 at 380mm
  • Unique mechanical cooling system keeps LEDs cool to maintain optimum light output during extended use
  • Compliant with conformation to EMC and IEC810. Compliant with ASTM E1417,ASTM E1444,etc.
  • First choice for fluorescent inspection,leaking test ,biological polymerization, Oil detection and curing testing.
  • IP65 compliant.

3.Technical data

  • Product’s Name Hand held UV LED LAMP
  • Model type FiNDT-6000/M
  • Part No 17-0813-08PM
  • LEDs 4 UV LEDs
  • Peak Wavelength 365-370nm
  • Excitation Irradiance(347-382nm) 4500μw/cm2
  • Visible light(in dark room) ≤5Lux
  • Coverage area 180*180mm(Above 1000μw/cm2)
    UVB 0W/m2
    UVC 0W/m2
  • Minimum working distance ≤13mm
  • Max housing temperature <44℃
  • Working voltage 3.7V,DC
  • Power supply 12V/DC,AC110-260, 50-60HZ
  • Power 12W(UV)
  • Weight 520g

FiNDT-6000 Portable UV LED lamps

1.General description
Venus Series handheld LED UV NDT inspection lamps feature 4 powerful UV-A (365 nm) LEDs plus a convenient white light LED to quickly switch between fluorescent inspection and flaw location. Every handheld NDT lamp is strictly tested by our senior engineer to ensure that the spectrum strictly focuses on 365-370nm. The smooth and large beam of this hand held UV LED lamp make it a useful tool for any inspection,either on the field or on a bench. And they are widely used in NDT testing.

2.Features

  • 100% solid state circuit ensures working properly in strong magnetic field
  • Switch function between UV light and White light
  • Safe and pure UV-A content with no UV-B and UV-C,almost no visible light.
  • Extremely large coverage area of up to 18cm, with a minimum UV-A intensity of 1,200 μW/cm2 at 380mm
  • Unique mechanical cooling system keeps LEDs cool to maintain optimum light output during extended use
  • Compliant with conformation to EMC and IEC810. Compliant with ASTM E1417,ASTM E1444, ASTM E3022,etc.
  • First choice for fluorescent inspection,leaking test ,biological polymerization, Oil detection and curing testing.
  • IP65 compliant.
3.Technical data
Product’s Name Hand held UV LED LAMP
Model type                     FiNDT-6000
Part No 17-0813-08P
LED 4 UV LEDs plus White Light LED
Peak Wavelength 365-370nm
Excitation Irradiance(347-382nm) 4900μw/cm2
Visible light(in dark room) ≤5Lux
Coverage area 180*180mm(Above 1000μw/cm2)
UVB 0W/m2
UVC 0W/m2
Minimum working distance ≤13mm
Max housing temperature <44℃
Battery 2600mAh, Li-ion battery,3.7V,3PCS
Working period 2-3H(after full charging)
Charging period 5H
Working voltage 3.7V,DC
Power supply 12V/DC,AC110-260, 50-60HZ
 Power 12W(UV),3W(White)
Weight 600g(without battery)
785g(with battery)

4.Spectrum

5.Optional parts
Holder, Part No 17-0813-08H

Leonis Series NDT UV LED TORCH

1.General description
Leonis Series LED UV NDT inspection lamps feature 1powerful UV-A (365 nm) to find flaw location. Every NDT UV LED torch is strictly tested by our senior engineer to ensure that the spectrum strictly focuses on 365-370nm. And they are widely used in NDT testing.

2.Features

  • 100% solid state circuit ensures working properly in strong magnetic field
  • Safe and pure UV-A content with no UV-B and UV-C,almost no visible light.
  • Extremely large coverage area of up to 12cm, with a minimum UV-A intensity of 1,200 μW/cm2 at 380mm
  • Unique mechanical cooling system keeps LEDs cool to maintain optimum light output during extended use
  • Compliant with conformation to EMC and IEC810. Compliant with ASTM E1417,ASTM E1444, ASTM E3022,etc.
  • First choice for fluorescent inspection,leaking test ,biological polymerization, Oil detection and curing testing.
  • IP65 compliant.

3.Technical data

  • Product’s Name Handheld UV LED torch
  • Model type FiNDT-365/SS
  • Part No 17-0813-06H
  • LED 1UV LEDs
  • Peak Wavelength 365-370nm
  • Excitation Irradiance(347-382nm)20000μw/cm2
  • Visible light(in dark room) ≤5Lux
  • Coverage area 120mm(Above 1000μw/cm2)
    UVB 0W/m2
    UVC 0W/m2
  • Max housing temperature 40℃
  • Battery 2600mAh, Li-ion battery,3.7V,1PC
  • Working period 2-3H(after full charging)
  • Charging period 5H
  • Working voltage 3.7V,DC
  • Power supply AC100-240V, 50HZ/Single phase Power 3W
  • Weight 320g(without battery) 400g(with battery)

Leonis Series overhead NDT UV LED TORCH

1.General description
Leonis Series LED UV NDT inspection lamps feature 1powerful UV-A (365 nm) plus 2PCS of white LEDs to find flaw location. Every NDT UV LED torch is strictly tested by our senior engineer to ensure that the spectrum strictly focuses on 365-370nm. And they are widely used in NDT testing.

2.Features

  • 100% solid state circuit ensures working properly in strong magnetic field
  • Safe and pure UV-A content with no UV-B and UV-C,almost no visible light.
  • Extremely large coverage area of up to 6cm, with a minimum UV-A intensity of 1,200 μW/cm2 at 380mm
  • Unique mechanical cooling system keeps LEDs cool to maintain optimum light output during extended use
  • Compliant with conformation to EMC and IEC810.Compliant with ASTM E1417,ASTM E1444, ASTM E3022,etc.
  • First choice for fluorescent inspection,leaking test ,biological polymerization, Oil detection and curing testing.

3.Technical data

  • Product’s Name Head UV LED Torch
  • Model type FiNDT-365/SH
  • Part No 17-0813-06T
  • LED 1UV LEDs,2 PCS of White LEDs
  • Peak Wavelength 365-370nm
  • Excitation Irradiance(347-382nm) ≥2000μw/cm2
  • Visible light(in dark room) ≤5Lux
  • Coverage area 120mm(Above 1000μw/cm2)
    UVB 0W/m2
    UVC 0W/m2
  • Max housing temperature <43℃
  • Battery 2600mAh, Li-ion battery,3.7V,1PC
  • Working period 2-3H(after full charging)
  • Charging period 5H
  • Working voltage 3.7V,DC
  • Power supply AC100-240V, 50HZ/Single phase Power 3W
  • Weight 320g(without battery) 400g(with battery)

Taurus Series overhead LED Lamps

1.General description
Taurus Series overhead LED UV lights are lamps with super large coverage area.This type of lamp is specially engineered for non-destructive testing applications. Unique mechanical cooling system reduces running temperature, provides more safety for users, and ensures long LED life. The lamps can also be equipped with white light LEDs for after inspection.These versatile, stationary light sources can be installed overhead or in-line, and can be ganged together to provide an even wider coverage area.Two models are available to meet your specific inspection requirements which include high-intensity and standard intensity versions,All are equipped with UV filter.

2.Features

  • Standard-intensity model FiNDT-365/12 uv led panels consist of 12 LEDs and produce a maximum intensity of 4800 μW/cm2 at 15 inches (38 cm),and almost no visible light.
  • 100% solid state circuit ensures working properly in strong magnetic field
  • Safe and pure UV-A output without UV-B and UV-C
  • Unique mechanical cooling system keep LEDs cool to maintain optimum light output during extended use
  • Easily mountable for overhead inspection or in-line applications,and the moving chain design makes the coverage area even larger
  • Using optical glass lens,which will not aging after long time use.
  • IP65 compliant. ASTM compliant.
  • Expandable!The lamp units can be connected together longitudinally or back-to-back to provide an even wider coverage area to meet your specific inspection requirements.

3.Technical data:

  • Product’s Name NDT UV LED PANEL
  • Model type FiNDT-365/12Y
  • Part No 17-0812-09D
  • LED 12UV LEDs
  • Peak Wavelength 365-370nm
  • Excitation Irradiance(at 381mm) 4800μw/cm2
  • Visible light(in dark room) ≤5Lux
  • Coverage area 450*220mm(Above 1000μw/cm2)
    UVB 0W/m2
    UVC 0W/m2
  • Minimum working distance 12mm
  • Max housing temperature <44℃
  • Working voltage 110-220V,DC,50-60HZ
  • Power 36W(UV)
  • Weight 5.9kg

Portable and movable MPI

MY-8P Portable Magnetic Yoke

I. Brief Description
MY-8Pmagnetic-particle detector is a new type magnetic particle fault localization equipment designed and produced by our Company independently after utilizing the advantages of its counterparts at home and abroad. Magnetization by additional magnetic field renders the detector small in size and light in weight. Highly integrated circuit makes one device perform all the functions of several ones.

Selection of functions:

  • A type probe: also named horseshoe magnetic yoke probe or fillet weld probe, turning joint angular magnetic head, which is fitted with a working lamp and is especially suitable for fault detection of work pieces with abnormal face and complicated shape. Polar distance: 20-160㎜;lifting power: AC≥5㎏,DC≥18㎏;weight : 1㎏. The equipment made by using this probe is referred to as horseshoe magnetic yoke detector or fillet weld detector. The probe finds wide application as it uses the turning joint.
  • D type probe: also called electromagnetic yoke probe with various turning joints and great magnetization strength. Polar distance:60-220㎜; lifting power: AC≥7㎏,DC≥18㎏; weight: 1.6㎏.The equipment made by using this probe independently is named electromagnetic yoke detector and the probe is featured by high magnetic inductivity and great magnetization strength.
  • E type probe: also called cross magnetic yoke probe or rotating-field probe and can conduct omnibearing combination magnetization flaw detection at a time. The running roller and working lamp can increase the fault detection speed. Polar distance: 110㎜,lifting power: AC≥9㎏ and weight:2㎏. The equipment made by using this probe independently is called rotating-field fault detector, which uses two cross magnetic yokes and AC move-phase technology to produce a synthetic rotating field that varies with time for omnibearing combination magnetization of a work piece at a time. The fault detection is done quickly with high inspection quality.
  • O type probe: also called ring probe with an internal diameter of 150㎜ and center field ≥180Oe.Weight:3㎏.The equipment made by using this probe independently is named ring fault detector. It is designed on the principle of forming a strong magnetic field by energizing a coil and is suitable for sectional fault detection or demangnetization of complicated work pieces including axles, bars, pipes and vanes.

II. Technical performance
1. Power source: AC 220V ±10% 50HZ 5A
2. Output: AC 36V 10A Probes of A.D.E.O can be selected for fitting.
3. Fault detection speed: ≥6 m/ m
4. Temperature rise of probe: ≤60℃
5. Operating beat: It is suggested that in continuous long-time operation magnetization time ≤3 s and off time≥5 s
6. Weight of the detector: ~6.6Kg

PowerCart-2000A Portable Magnetic Yoke

Description
The equipment is used for magnetic particle inspection over parts of different shapes made of iron magnetic materials to discover any cracks, enclosed slag and other different particle defects on the surface and subsurface of parts due to such reasons as casting, forging, quenching, grinding, fatigue, etc.

The equipment can carry out AC and DC magnetization and AC automatic demagnetization on parts and can be used for continual and magnetic inspection at a fixed place or at site. With appropriate methods such as pole support or winding, abnormal positions of parts can be properly magnetized and sectional inspection can also be carried out on parts of large sizes.

By adjusting the SCR conduction angle, the circuit can control the magnetization and demagnetization current. AC magnetization can control the power-off phase and stabilize the residual magnetic. Being controlled with the integrated circuit, the equipment is safe and reliable in operation. The equipment is featured for small size, light weight, portable and easy operating.

Features

  • Meets Military & Industry Specifications
  • Easy to Operate
  • Fast, effective automatic AC demagnetization
  • Ideal for overall magnetization applications
  • Ideal for overall magnetization applications
  • Ideal for localized prod and cable use
  • Thermal overload protection
  • 2000A, HWDC and AC

MY-6S Portable Magnetic Yoke

I. Brief Description
MY-6S magnetic-particle detector is a new type magnetic particle fault localization equipment designed and produced by our Company independently after utilizing the advantages of its counterparts at home and abroad. Magnetization by additional magnetic field renders the detector small in size and light in weight. Highly integrated circuit makes one device perform all the functions of several ones.

Selection of functions:

  • A type probe: also named horseshoe magnetic yoke probe or fillet weld probe, turning joint angular magnetic head, which is fitted with a working lamp and is especially suitable for fault detection of work pieces with abnormal face and complicated shape. Polar distance: 20-160㎜;lifting power: AC≥5㎏,DC≥18㎏;weight : 1㎏. The equipment made by using this probe is referred to as horseshoe magnetic yoke detector or fillet weld detector. The probe finds wide application as it uses the turning joint.
  • D type probe: also called electromagnetic yoke probe with various turning joints and great magnetization strength. Polar distance:60-220㎜; lifting power: AC≥7㎏,DC≥18㎏; weight: 1.6㎏.The equipment made by using this probe independently is named electromagnetic yoke detector and the probe is featured by high magnetic inductivity and great magnetization strength.
  • E type probe: also called cross magnetic yoke probe or rotating-field probe and can conduct omnibearing combination magnetization flaw detection at a time. The running roller and working lamp can increase the fault detection speed. Polar distance: 110㎜,lifting power: AC≥9㎏ and weight:2㎏. The equipment made by using this probe independently is called rotating-field fault detector, which uses two cross magnetic yokes and AC move-phase technology to produce a synthetic rotating field that varies with time for omnibearing combination magnetization of a work piece at a time. The fault detection is done quickly with high inspection quality.
  • O type probe: also called ring probe with an internal diameter of 150㎜ and center field ≥180Oe.Weight:3㎏.The equipment made by using this probe independently is named ring fault detector. It is designed on the principle of forming a strong magnetic field by energizing a coil and is suitable for sectional fault detection or demangnetization of complicated work pieces including axles, bars, pipes and vanes.

II. Technical performance
1. Power source: AC 220V ±10% 50HZ 5A
2. Output: AC 36V 10A Probes of A.D.E.O can be selected for fitting.
3. Fault detection speed: ≥6 m/ m
4. Temperature rise of probe: ≤60℃
5. Operating beat: It is suggested that in continuous long-time operation magnetization time ≤3 s and off time≥5 s
6. Weight of the detector: ~6.6Kg

Stational MPI

MPI-4000A Fluorescent Magnetic Particle Inspection System

MPI-4000A Fluorescent Magnetic-Particle Inspection System is semi-automatic bench type fluorescent magnetic-particle crack detection equipment. It is mainly composed of magnetization power source, electrical control system, clamping and magnetization system, transport system, magnetic suspension spray & recovery system, fluorescence lamp and inspection room. It is specially used for detecting minute defects and/or discontinuities by the wet magnetic-particle method on the tooth’s surface and near-surface arising from such factors as poor materials, forging, casting, quenching, processing and material fatigue.

The equipment adopts two operation modes: manual and automatic mode and is controlled centrally by Simens programmable logic control(PLC). Under manual mode single-step operation of each function can be carried out; under automatic mode, the equipment will automatically perform the internal program of PLC. The process: manual loading→automatic transport → automatic spraying → automatic combined magnetization → manual inspection. AC magnetization source is equipped with power failure phase control and has higher stability of residual magnetism, which can be used in fault detection by both the continuous method and residual magnetism method. Combined magnetization can create an overlapped field on a work piece and display magnetic track once only with higher detection efficiency.

This fixture boasts for its high level of automation, high detection efficiency, low labor intensity and high reliability.

MPI-8000A Fluorescent Magnetic Particle Inspection System

MPI-8000A Fluorescent Magnetic-Particle Inspection System is semi-automatic bench type fluorescent magnetic-particle crack detection equipment. It is mainly composed of magnetization power source, electrical control system, clamping and magnetization system, transport system, magnetic suspension spray & recovery system, fluorescence lamp and inspection room. It is specially used for detecting minute defects and/or discontinuities by the wet magnetic-particle method on the tooth’s surface and near-surface arising from such factors as poor materials, forging, casting, quenching, processing and material fatigue.

The equipment adopts two operation modes: manual and automatic mode and is controlled centrally by Simens programmable logic control(PLC). Under manual mode single-step op eration of each function can be carried out; under automatic mode, the equipment will automatically perform the internal program of PLC. The process: manual loading→automatic transport → automatic spraying → automatic combined magnetization → manual inspection. AC magnetization source is equipped with power failure phase control and has higher stability of residual magnetism, which can be used in fault detection by both the continuous method and residual magnetism method. Combined magnetization can create an overlapped field on a work piece and display magnetic track once only with higher detection efficiency.
This fixture boasts for its high level of automation, high detection efficiency, low labor intensity and high reliability.

MPI-9000AC Automatic Fluorescent Magnetic Particle

Fluorescent Magnetic-Particle Inspection Equipment is semi-automatic bench type fluorescent magnetic-particle crack detection equipment. It is mainly composed of several parts, including magnetization power source, electric control system, clamping and moving devices, magnetic suspension spray & recycle system, fluorescence lamp, demagnetization system and dark room. It is specially used for detecting defects and/or discontinuities by the wet magnetic-particle method on couplings’ surface and near-surface arising from such factors as poor materials, forging, casting, quenching, processing and fatigue.

The equipment adopts two operation modes: manual and automatic mode and is controlled centrally by Simens programmable logic control(PLC). Under manual mode single-step operation of each function can be carried out; under automatic mode, the equipment will automatically perform the internal program of PLC. When a work piece is put in place on holders, central conductor (threader bar) will be clamped pneumatically (or electrically on request) by the automatic program implementing semi-automatic operations of,spraying, combined magnetization, rotation for observation, demagnetization, and pneumatic release and unloading. AC magnetization is equipped with power failure phase control and has higher stability of residual magnetism, which can beused in fault detection by both the continuous method and residual magnetism method. Combined magnetization can create an overlapped field on a work piece and display magnetic track once only with higher detection efficiency.
This fixture boasts for its high level of automation, high detection efficiency, low labor intensity and high reliability.

MPW-8000 Wheel Hub Magnetic Particle Testing Equipment

MPW-8000A Fluorescent Magnetic-Particle Inspection System is semi-automatic bench type fluorescent magnetic-particle crack detection equipment. It is mainly composed of magnetization power source, electrical control system, clamping and magnetization system, transport system, magnetic suspension spray & recovery system, fluorescence lamp and inspection room. It is specially used for detecting minute defects and/or discontinuities by the wet magnetic-particle method on the tooth’s surface and near-surface arising from such factors as poor materials, forging, casting, quenching, processing and material fatigue.

The equipment adopts two operation modes: manual and automatic mode and is controlled centrally by Simens programmable logic control(PLC). Under manual mode single-step operation of each function can be carried out; under automatic mode, the equipment will automatically perform the internal program of PLC. The process: manual loading→automatic transport → automatic spraying → automatic combined magnetization → manual inspection. AC magnetization source is equipped with power failure phase control and has higher stability of residual magnetism, which can be used in fault detection by both the continuous method and residual magnetism method. Combined magnetization can create an overlapped field on a work piece and display magnetic track once only with higher detection efficiency.

This fixture boasts for its high level of automation, high detection efficiency, low labor intensity and high reliability.

Demagnetizer Series

Conveyor Demagnetizer

Features:

  • Fast, avoiding scars on demagnetized workpieces
  • Wide range of applications for handling large and small workpieces
  • Continuous work
  • Rugged construction

DeM-500 Demagnetizer Coil

Features:

  • Fast, avoiding scars on demagnetized workpieces
  • Wide range of applications for handling large and small workpieces
  • Continuous work
  • Rugged construction
Florescent Penetrant Testing

Automated conveyor belt type fluorescence penetrant inspection line

The FPI-1200 automatic fluorescence permeation detection line uses Form 1, Method A to perform fluorescence permeation inspection of the workpiece; and detects defects such as hairline and crack on the surface of the workpiece. The test line is designed and manufactured in accordance with ASTM E165, E1417, and other standards. The workpiece passes through the transmission chain mechanism, so that the material frame passes through the stations in turn. The system is centrally controlled and highly automated by the PLC, which controls and monitors critical inspection processes and process parameters to minimize operator effort. The interlocking function is set for the mechanical actions that may cause damage to the device, which ensures that any button misoperation will not damage the device, whether in the inspection or automatic state.

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