Published on 22-Aug-2024

Colour Blindness in NDT: A Comprehensive Guide by OnestopNDT

Colour Blindness in NDT: A Comprehensive Guide by OnestopNDT

Sources - Trinity NDT

Table of Content

Colour vision deficiency, commonly known as colour blindness, affects approximately 8% of males and 0.5% of females worldwide. In Non-Destructive Testing (NDT), where colour discrimination can be crucial, this condition presents unique challenges. However, colour blindness doesn’t necessarily disqualify individuals from the profession. This guide, presented by OnestopNDT, explores the impact of colour blindness in NDT, discusses opportunities for affected individuals, and provides a protocol for assessing its impact on work performance.

Types of Colour Vision Deficiency

Colour vision deficiency encompasses several types, each affecting colour perception differently:

1. Protanopia:

Inability to perceive red light, making reds appear beige or grey, and greens seem more yellow. This can affect tasks like NDT colour contrast penetrant testing, where red dyes are commonly used.

2. Deuteranopia:

The most common type is characterised by difficulty distinguishing between red and green hues. This poses challenges for NDT Methods that rely on these colours for identifying defects.

3. Tritanopia:

A rare form affecting blue and yellow perception. Blues may appear greener, and distinguishing between blue and yellow can be challenging. While less common, it can still impact NDT personnel requirements and tasks using these colour contrasts.

Industry Standards and Accommodations for Color Vision Deficiencies in NDT

ISO 9712, the standard for the Qualification and Certification of NDT personnel, acknowledges the importance of colour vision standards in NDT. While the ability to distinguish colours or shades of grey is essential, the standard allows for accommodations based on specific job requirements.

According to ISO 9712:

1. Colour Vision Testing:

Individuals seeking certification in certain NDT methods, such as Liquid Penetrant Testing (PT) or Magnetic Particle Testing, may be required to undergo colour vision testing. This testing ensures that they can correctly interpret indications that rely on colour differentiation.

2. Job-Specific Requirements:

The standard allows for accommodations or adjustments based on the specific requirements of the job. If a technician’s role does not require significant colour differentiation, or if accommodations can mitigate the impact of colour vision deficiencies, the standard permits some flexibility in certification.

Impact of Colour Blindness in NDT

Colour vision plays a significant role in many NDT techniques, particularly in:

1. Colour contrast penetrant testing (PT)

Penetrant Testing (PT) is an NDT method used to detect surface-breaking defects in materials. The process involves applying a coloured or Fluorescent Penetrant to the surface of the material, allowing it to seep into any cracks or imperfections. After a period, the excess penetrant is removed, and a developer is applied, which draws the penetrant out of the defects, making them visible under appropriate lighting.

2. Fluorescent magnetic particle testing (MT)

Fluorescent Magnetic Particle Testing (MT) is another NDT technique where colour vision is critical. This method is used to detect surface and slightly subsurface defects in ferromagnetic materials. The process involves applying magnetic particles to the material's surface, which are attracted to Areas of Flux Leakage, indicating a defect. When fluorescent particles are used, they are viewed under ultraviolet (UV) light, where they glow brightly, contrasting against the background.

3. Visual inspection of welds and other components

Visual Inspection is one of the oldest and most common NDT methods. It involves examining the surface of a material or weld for any visible defects, such as cracks, porosities, or inclusions. Colour plays a significant role in this process, as inspectors often rely on subtle colour changes or contrasts to identify flaws.

The impact of colour blindness on NDT can vary depending on the specific type and severity of the condition, as well as the particular NDT method being used.

Challenges and Opportunities in Different NDT Techniques

Staying updated on advancements in NDT techniques can help technicians navigate challenges with NDT and colour vision deficiency.

1. Fluorescent Techniques: A Bright Spot

Fluorescent NDT techniques, such as fluorescent MT and some PT methods, present unique opportunities for those with colour vision deficiencies:

  • High Contrast: These methods use particles or dyes that glow bright yellow-green under ultraviolet (UV) light, creating high-contrast indications against a dark background.
  • Colorblind-friendly: Most forms of colour blindness, including the common red-green type, should not significantly impact the ability to perform these tests.
  • Research Gap: Limited research specifically addresses colour blindness in Fluorescent NDT, indicating a potential area for future study.

2. Colour Contrast Penetrant Testing: Challenges and Solutions

Colour contrast PT typically uses red dye penetrants with white developers, which can be challenging for individuals with red-green colour blindness. Best practices include:

  • Use of high-contrast penetrant systems designed for enhanced visibility
  • Optimised lighting conditions
  • Potential use of colour-correcting glasses or digital enhancement tools

BINDT offers a guidance document on assessing visual acuity, leaving it to the employer to navigate any colour deficiencies with their staff. Refer to the PL/44 document here.

Assessment Protocol for Determining the Impact of Colour Blindness on NDT Work: A Comprehensive Guide

For NDT professionals, assessing how a technician’s colour blindness affects their work requires a systematic approach. Here’s a concise protocol:

1. Initial Screening

Early detection of colour blindness is critical in professions like NDT. Standardised colour vision tests are the first step in the assessment protocol.

  • Ishihara Test: This is the most common test for detecting red-green colour blindness. It involves identifying numbers or patterns within a series of coloured dots.
  • Farnsworth-Munsell 100 Hue Test: This test assesses the ability to discern subtle colour differences and is more comprehensive than the Ishihara test.

Once testing is complete, it’s essential to document the type and severity of the technician's colour blindness. This information forms the foundation for further assessments and accommodations.

2. Task Analysis and Controlled Testing

The next step in the protocol involves a detailed task analysis to identify colour-critical elements in the Color blindness and NDT Inspector's work. Not all NDT tasks rely on colour perception, but for those that do, understanding the specific colour dependencies is crucial.

  • Common Colour-Dependent Tasks: These may include interpreting visual indications in dye penetrant testing, magnetic particle testing, or using fluorescent penetrants. In these tasks, distinguishing between different colours is essential for accurate assessment.
  • Implications for Different NDT Methods: Each NDT method may have different requirements for colour perception. For example, dye penetrant testing might require the ability to differentiate between red penetrant and white developer, while magnetic particle testing could involve green particles on a white background.

By identifying these critical tasks, you can better assess the potential impact of colour blindness on the technician’s performance.

Controlled Testing: Simulating Real-World Scenarios

Controlled testing involves creating scenarios that mimic real-world NDT tasks where colour differentiation is necessary. These simulations should closely replicate the working conditions, including lighting and materials.

The technician's performance during these tests should be compared against established standards for accuracy, speed, and error rates. This step helps determine whether their colour blindness significantly affects their ability to perform specific tasks.

Tools like calibrated lighting and high-quality colour prints or digital displays can be used to create realistic testing environments.

3. On-the-Job Observation and Performance Metrics

Observation is a key component of assessing the real-world impact of colour blindness on NDT work. By observing the technician performing actual NDT tasks, you can gather valuable data on how their condition affects their work.

  • Detection Rates: Track how often the technician successfully identifies defects or anomalies in the test material.
  • False Positives: Monitor the frequency of incorrect identifications, where the technician perceives a defect that is not present.
  • Time Taken for Colour-Dependent Tasks: Measure the time it takes for the technician to complete tasks that require colour differentiation compared to non-colour blind technicians.

These performance metrics provide a clear picture of the technician's capabilities and any areas where their colour blindness may cause difficulties.

4. Technician Self-Assessment and Accommodation Testing

Encouraging technicians to openly discuss their challenges with colour-dependent tasks is crucial. Self-assessment allows them to express any difficulties they encounter and provides insight into areas where accommodations might be necessary.

Testing potential accommodations can significantly enhance the technician's performance. Some options include:

  • Enhanced Lighting: Improving lighting conditions can help colour blind technicians better distinguish colours.
  • Colour-correcting Glasses: These glasses can aid in colour differentiation, though their effectiveness varies depending on the type and severity of colour blindness.

By trialing these accommodations, you can determine which, if any, provides a meaningful improvement in the technician's ability to perform their job.

5. Method-Specific Evaluation

Different NDT methods place varying demands on colour perception, and a method-specific evaluation can provide a more targeted assessment.

  • Colour Contrast Penetrant Testing (PT): This method relies heavily on the ability to distinguish between the colour of the penetrant and the background.
  • Fluorescent Methods: Fluorescent Penetrants and magnetic particles require technicians to identify fluorescent indications under ultraviolet light, where colour contrast plays a key role.
  • Visual Inspections: Any NDT method involving visual inspections may require the ability to perceive subtle colour differences in materials or defects.

Where possible, digital image analysis tools can offer an objective measurement of the technician’s performance, reducing the subjectivity involved in visual assessments.

6. Ongoing Management

Colour blindness is a lifelong condition, but its impact on NDT work can change over time as both the technician and the technology they use evolve. Regular re-evaluations ensure that any changes in the technician's vision or the tools they use are accounted for.

Conclusion

While colour vision deficiency presents challenges in some aspects of NDT, it doesn’t preclude a successful career in this field. With appropriate support, accommodations, and a focus on strengths, individuals with colour blindness can thrive in various NDT roles.

Understanding your visual capabilities is crucial for your NDT career. OnestopNDT offers comprehensive visual acuity assessments, including colour vision testing, for all students on our NDT courses. Together, we can ensure that everyone has the opportunity to excel in the NDT industry.



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